Bio Organic Fertilizer: 90% Soil Improvement Rate & Core Production Equipment Guide
In the wave of green agricultural development, bio organic fertilizer has become a key driver of sustainable farming due to its ability to improve soil structure, enhance crop yield and quality. Different from traditional organic fertilizer, bio organic fertilizer is rich in beneficial microorganisms, which can effectively activate soil nutrients and reduce environmental pollution. The high-quality production of bio organic fertilizer is inseparable from professional equipment. This article will focus on the core production equipment of bio organic fertilizer, and elaborate on its advantages and application scenarios to provide reference for agricultural practitioners and investors.
What is Bio Organic Fertilizer?
Bio organic fertilizer is a kind of high-efficiency organic fertilizer produced by using agricultural and animal husbandry wastes as raw materials, through microbial fermentation, decomposition and other processes. It integrates the advantages of organic matter and beneficial microorganisms: on the one hand, it supplements soil organic matter, improves soil aeration and water-holding capacity; on the other hand, the beneficial microorganisms in it can fix nitrogen, dissolve phosphorus and potassium, inhibit harmful bacteria, and improve the ecological environment.
Data shows that the rational application of bio organic fertilizer can improve soil fertility by and increase crop yield, which is of great significance for promoting the transformation of agriculture to high-quality development.
Core Production Equipment of Bio Organic Fertilizer
The production of bio organic fertilizer requires a complete set of equipment to realize the whole process from raw material treatment to finished product packaging. The core equipment is mainly divided into five categories, which work together to ensure the quality and efficiency of production:
Fermentation Tank and compost turner
As the core equipment of the fermentation link, it is responsible for turning over the raw materials to ensure aerobic fermentation. The crawler type compost turner is widely used. It can make the raw materials fully contact with air, control the fermentation temperature, and complete the decomposition of raw materials. This equipment effectively avoids the problems of incomplete fermentation and peculiar smell, and lays a foundation for the activity of beneficial microorganisms.
Used for crushing raw materials before fermentation and finished products after fermentation. The raw material crusher can crush large pieces of straw, manure and other materials into small particles , which is convenient for uniform mixing and fermentation. The finished product crusher adopts a hammer crusher, which has high crushing efficiency and uniform particle size. It can process the fermented materials into powder or granular products that meet the application requirements, improving the utilization rate of fertilizer.
It is used to mix the fermented raw materials with functional microbial agents, trace elements and other components in a certain proportion. The double-shaft spiral mixing machine is the first choice for bio organic fertilizer production. It has a mixing uniformity of more than 95% and a mixing capacity of 1-20 tons per hour. It can ensure that the beneficial microorganisms and nutrients are evenly distributed in the fertilizer, improving the stability of product quality.
Granulator
Used to process the mixed powdery materials into granular bio organic fertilizer. Common types include disc granulator and ring die granulator. The disc granulator is suitable for small and medium-sized production lines, with low investment and easy operation. The ring die granulator is suitable for large-scale production, with high production efficiency and good particle strength, which is convenient for storage and transportation. The granular bio organic fertilizer has the advantage of slow release, which can avoid nutrient loss.
Stainless steel disk granulator
Realizes the automatic weighing, bagging and sealing of finished bio organic fertilizer. It can greatly reduce manual intervention, improve production efficiency, and ensure the standardization of product packaging. It is equipped with a fault alarm system to ensure the continuity of the packaging process.
Advantages of Bio Organic Fertilizer
- Improve Soil Health Significantly
The organic matter in bio organic fertilizer can improve soil structure and alleviate soil compaction. Beneficial microorganisms can activate fixed nutrients in the soil, making it easier for crops to absorb, and the soil improvement effect is more than 90% after long-term application.
- Enhance Crop Quality and Yield
It provides balanced nutrients for crops, including major elements, trace elements and organic nutrients, which can improve crop taste and nutritional value. At the same time, it inhibits the growth of harmful bacteria, reduces the occurrence of diseases and insect pests, and increases crop yield.
- Environmental Protection and Resource Utilization
It takes agricultural and animal husbandry wastes as raw materials, realizing the recycling of wastes, reducing environmental pollution caused by waste stacking and incineration, and conforming to the concept of circular economy.
- Long-Term Fertility Preservation
Different from chemical fertilizers with short-term effects, bio organic fertilizer has a slow-release effect, which can continuously provide nutrients for crops, maintain long-term soil fertility, and reduce the frequency of fertilization.
Application Scenarios of Bio Organic Fertilizer
- Economic Crop Planting
In the planting of vegetables, fruits, tea and other economic crops, the application of bio organic fertilizer can improve product quality and safety, and increase the added value of products. For example, applying bio organic fertilizer to strawberries can improve their sweetness and yield.
- Grain Production Bases
In large-scale grain production bases, bio organic fertilizer is used to restore soil fertility, realize sustainable grain production, and ensure food security.
- Ecological Agriculture Demonstration Zones
As a core fertilizer in ecological agriculture, it helps to build a circular agricultural system, realize the recycling of agricultural wastes, and promote the coordinated development of agriculture and ecology.
- Greenhouse Cultivation
In greenhouse cultivation, bio organic fertilizer can improve the greenhouse soil environment, reduce the occurrence of soil-borne diseases, and ensure the stable production of crops in the greenhouse.
Tips for Choosing Bio Organic Fertilizer Production Equipment
When choosing bio organic fertilizer production equipment, we should comprehensively consider many components as following:
Production scale:For small-scale production, we can choose a small integrated production line composed of crawler fermentation turnover machine, hammer crusher and disc granulator; for large-scale production, we should choose high-efficiency equipment such as ring die granulator and large-scale double-shaft mixing machine.
Raw material types:If the raw materials are mainly soft materials such as crop straw and chicken manure, ordinary hammer crushers and crawler fermentation turnover machines can meet the needs; if the raw materials contain hard components such as branches and cow dung lumps, it is necessary to select heavy-duty crushers with stronger crushing capacity and deep-turning fermentation turnover machines to ensure thorough decomposition. For liquid raw materials, additional liquid storage tanks and mixing tanks with anti-corrosion performance should be configured.
Product requirements: : If the target product is powdery bio organic fertilizer, there is no need to configure granulation equipment, and only need to strengthen the crushing and screening links; if it is granular fertilizer, it is necessary to select disc granulators or ring die granulators according to the production scale.
Conclusion
Bio organic fertilizer, with its significant effect in improving soil health and promoting high-quality agriculture, has broad application prospects in modern agriculture. The high-quality production of bio organic fertilizer is inseparable from the support of core equipment such as fermentation machine, crusher and granulator.
By selecting appropriate production equipment, we can realize the efficient and standardized production of bio organic fertilizer, and better play its role in agricultural development.
For more details, please feel free to contact us.
Email: sales@lanesvc.com
Contact number: +86 13526470520
Whatsapp: +86 13526470520
Get A Quote