Nowadays, global organic agriculture is booming with a very promising future. Complete Organic Fertilizer Plant are the key choice to realize this prospect. As an important bridge connecting the resource utilization of organic waste and the demands of modern agriculture, they play a core role in promoting the development of sustainable agriculture.
If you are interested in this, you can take a look at this article, which provides a detailed introduction to the development methods of organic agriculture and the value of the entire industrial chain, including how it helps farmers reduce costs, improve efficiency, and enhance soil health. We offer one-stop service supply, ranging from equipment supply, production processes to the output of diverse products. Every step is fully provided and meets all your requirements, and is specially customized.
Definition and Industry Status of Complete Organic Fertilizer Plant
Organic agriculture is becoming increasingly popular, and consumers are paying more and more attention to food safety and environmental protection. The market demand for organic fertilizers has also significantly increased by 12%. Under this trend, Complete Organic Fertilizer Plant is your best choice.
It is not a simple accumulation of single equipment. Instead, it is an intelligent production system integrating raw material processing, fermentation and transformation, granulation and molding, packaging and storage. It can convert organic waste such as livestock and poultry manure, straw and kitchen waste into high-value-added fertilizers, achieving recycling and utilization, realizing ecological circulation, and promoting low cost and high return.
More and more manufacturers are investing in the production of organic fertilizer equipment. As a major agricultural country, China’s organic fertilizer usage accounts for only 8% of the total chemical fertilizer usage, far lower than the average level of 25% in developed countries. The market potential is huge.
Core Technology: Complete Organic Fertilizer Plant
An important and necessary Complete Organic Fertilizer Plant relies on the joint operation of five core systems:
The raw material pretreatment system, equipped with double-shaft forced mixers, chain plate conveyors, drum screens and other equipment, can handle various organic raw materials such as livestock and poultry manure, crop straw and kitchen waste, with processing capacity ranging from 5 tons to 50 tons per hour.
The high-temperature fermentation system adopts a trough-type turning machine in combination with an intelligent temperature control system. Through aerobic fermentation technology, organic materials are transformed into high-quality humus within 7 to 15 days. The fermentation temperature can be automatically maintained at 60 to 70℃, effectively killing pathogenic bacteria and weed seeds.
The crushing and mixing system, equipped with a vertical crusher and a double-shaft horizontal mixer, finely crushes the fermented materials and scientifically ratios nitrogen, phosphorus, potassium and trace elements. This scientific ratio ensures the nutritional balance of the product, making it more effective for subsequent use and promoting the growth of crops.
To gover the whole complete organic fertilizer plant, the granulation and forming system is very important, it offers three options: double-roller extrusion granulator, disc granulator and drum granulator. It can produce cylindrical, spherical or flat-round granules with diameters ranging from 2 to 5mm, with a pelletizing rate of over 95%.
The packaging cooling system adopts an automatic metering packaging machine in combination with a counter-flow cooler to achieve standard bag packaging of 25kg and 50kg, with the packaging accuracy error controlled within 0.2kg.That is how the complete organic fertilizer plant works.
Example of Important equipments
New organic fertilizer granulator, also known as churing teeth granulator, is the key granulation equipment for organic fertilizer production line.
The principle of new type organic fertilizer granulator is simple and the granulation speed is fast
It uses high-speed rotating mechanical stirring force and the resulting aerodynamic force to make the fine powdery materials in the machine to continuously realize the process of mixing, granulation, spheroidization, densification, etc, soas to achieve the purpose of granulation.
It is suitable for the production of organic fertilizer with high moisture content and high quality granulation.
Diverse Product Matrix
With advanced Complete Organic Fertilizer Plant production platform as the background, can produce Organic Fertilizer products in 6 categories, lu yuan machinery, fully cover the needs of different crops and soil types: pure Organic Fertilizer: Using cow dung, sheep manure and chicken manure as raw materials, it is suitable for economic crops such as fruit trees and vegetables, and can significantly improve soil aggregate structure.
Biological organic fertilizer: add between azotobacter, phosphate-solubilizing bacteria, fungus and other functional microbes, can make tomato yield 20% increased, quality improved significantly. Organic – inorganic compound fertilizer, organic fertilizer and compound fertilizer by 3:1 scientific distribution ratio, longer be organic fertilizer, and has the fertilizer readily availability, and can provide more nutrients for crops, favored by the northeast corn farmers. Amino acid Organic Fertilizer: Complete Organic Fertilizer Plant also applies to the amino acid series, extraction of animal protein amino acids through biological enzymolysis technology, use with humic acid can significantly increase crops resistance and quality, in the xinjiang cotton industry gain a great success.
Humic acid organic fertilizer: with peat, lignite as raw materials, such as chelating heavy metal ions from the soil effectively, repair the damaged soil ecosystem. Water soluble organic fertilizer: powder or granular product was produced by spray drying technology, high solubility, can be directly used in drip irrigation system, absorption efficiency than traditional organic fertilizer increased by 60%.
After introducing the Complete Organic Fertilizer Plant, we not only solved the manure treatment problem of nearby farms but also produced a nutrient package tailored for local citrus trees, increasing fruit sugar content.
Market Prospects and real cases
If you invest in building a Complete Organic Fertilizer Plant with an annual output of 20,000 tons, the total investment is approximately 6 -8 million yuan. It is expected that the annual sales revenue can reach 12 -15 million yuan, and the payback period of the investment is only 3-4 years. Up to now, Complete Organic Fertilizer Plant has built over 120 demonstration projects across the country. It can be seen that these projects have created more than 5,000 jobs and made significant contributions to promoting the development of regional circular economy and ecological development.
Conclusion
Complete Organic Fertilizer Plant is not only a technological innovation of organic fertilizer production equipment, but also a transformation and renewal of agricultural development concepts. As a leading producer in the industry, we will constantly improve the technical level and product system of Complete Organic Fertilizer Plant, and contribute more to building a beautiful China and achieving rural revitalization. In the future, we believe that Complete Organic Fertilizer Plant will be put into operation. We are confident to see a new pattern of ecological agriculture development that is greener, more efficient and sustainable. Contact us as soon as possible. We offer one-stop service consultation to help you build a new development concept.
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