Why the Fertilizer Granulation Is Not Formed
First of all, why the fertilizer granulation Is not formed, raw materials are the primary factor. The choice of raw materials determines the type of equipment. Raw materials are the first key to granulation. It could be that the viscosity of the raw materials does not meet the granulation requirements, or it could be that the moisture content is too low or too high. All these will affect the granulation result. Then it might be that the granulator was not properly selected, or the parameters of the granulator were not adjusted properly, making it unsuitable for granulation. Choosing the wrong equipment will directly result in fertilizer granulation is not formed.
Fertilizer granulation is not formed refers to the inability of raw fertilizer materials to form regular, stable particles during the granulation process, manifesting as excessive powder, loose and fragile particles, or irregular shapes, and this will largely consume costs and waste resources.
Matching Application Granulators Determines Granulation Success
To solve the fertilizer granulation is not formed, equipment selection logic is important.
Disc granulator is a big pan-shaped machine set on top of a hard base plate. You can use it to make round pellets of assorted materials. Together with other fertilizer making machines, you can form a highly efficient fertilizer production line with a disc fertilizer compost granulator. Disc granulator is resistant and has a long service life. resistant and has a long service life, which makes it popular.
Disc granulator has a wide range of applications, not only can be used in organic fertilizer production line, compound fertilizer production line and other fertilizer production line, but also can make cat litter and other material particles. As an experienced fertilizer machinery manufacturer, we offer a vast range of models and component materials for customers to choose from, striving to meet all your expectations!
Rotary drum granulator is a kind of molding machine which can make material into specific shape. Rotary drum granulator is one of the key equipments in compound fertilizer industry, which is suitable for cold and hot granulation as well as large-scale production of high, medium and low concentration compound fertilizer. Its main working method is wet granulation, with the help of the rotating movement of the cylinder, so that the material particles produced between the squeezing pressure agglomeration into a ball. The rotary drum granulator developed by our staff with many years of experience in compound fertilizer production has the features of beautiful appearance, simple operation, low energy consumption, long service life and convenient maintenance.
In short, disc granulators focus on flexible aggregation, while rotary drum granulators emphasize plastic molding. Both require matching raw material characteristics to avoid failed granulation. And we can help you to choose the correct granulator to avoid the fertilizer granulation is not formed.
Solutions to Fertilizer Granulation Is Not Formed
You can take precise measures from three aspects: raw materials, processes, and equipment to overcome the fertilizer granulation is not formed.
Making previous treatment with your raw materials so that enhancing viscosity for stability. If the moisture content is too low and the friction between the materials is insufficient, the granulation capacity cannot be achieved, and “fertilizer granulation is not formed” is likely to occur. If the moisture content is too high, it may stick together directly and cannot form particles. It is suggested to improve the situation by adding a binder or adjusting the proportion of raw materials. Meanwhile, crush the raw materials to below 80 mesh to ensure the maximum contact area between particles.
Then pay attention to regulating the process parameters, including the temperature and humidity of the machine, as well as the rotational speed of the machine. This is also a key factor in determining whether the product is formed.
Industry Practice
A certain organic fertilizer enterprise in Shandong once had to shut down almost four times a month due to “fertilizer granulation is not formed”. Later, he tried to replace it with a disc granulator with an automatic moisture regulation function and added 5% molasses as a binder. Finally , the pelletizing rate increased to 92% and the pellet strength reached 20N. The product qualification rate has jumped from 70% to 98%. This case can illustrate that the synergy of equipment selection, process optimization and raw material adaptation is an important method to solve the problem of fertilizer granulation is not formed.
Conclusion
Fertilizer granulation is not formed is actually not a very difficult problem to solve. It just requires precise treatment and finding the appropriate mechanical equipment to achieve low cost and high efficiency, and promote the development of the organic fertilizer industry towards green ecology. Only by constantly understanding the nature and applicable features of the equipment can we better adapt to development and gain an advantage in the market. If you want to know how to choose the right device to avoid fertilizer granulation being not formed, contact us as soon as possible. We provide you with professional consultation services.
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