Organic Fertilizer Production Line

Organic Fertilizer Production Line Introduction:

Organic fertilizer production line is a combination of a series of organic material raw material processing equipment for producing granular fertilizers that are easy to pack, transport and store for a long time.

Organic fertilizer production line mainly contains turner, raw material crusher, raw material mixer, granulator, drying and cooling system, screening machine and packaging machine and other equipment, according to the production needs of the increase or decrease in the machinery, in order to achieve the final production goals.

Raw materials commonly used in organic fertilizer production line:

Animal waste: chicken dung, cow dung, horse dung, sheep dung, animal hair, etc.
Agricultural waste: plant straw (corn stalks, wheat straw, etc.), rice husk, rice straw, grass ash, etc.
Industrial waste: medicine residue, sugar residue, soybean meal, cotton meal, cassava residue, wine lees, oil residue, etc.
Municipal waste: sludge, kitchen waste and so on.
The above organic raw materials can be manufactured through a series of organic fertilizer processing, not only to reduce the harm caused by the accumulation of such harmful substances, but also to turn waste into treasure and environmental protection, is a new trend in agricultural development.

Organic fertilizer production line process:

1、Raw material treatment: because organic waste is usually not easy to decompose, and contains some harmful substances to the soil, so it needs to be fully cooked and fermented, decomposition to remove the harmful substances, the formation of nutrient-rich humus. At this stage, the organic fertilizer production line researched and developed by our company can deal with this problem well by using compost turning machine and fermentation tank.

Through the compost turner, the material heap which has been sown with bacteria is turned, broken up and stirred, so as to promote the fermentation and maturation of the material, microbial growth and reproduction, and reduce the environmental pollution.

Through the fermentation tank, the material can be anaerobic, temperature-controlled treatment, to ensure that the material can be quickly fermented and ripened, the formation of organic fertilizer can be manufactured raw materials.

2、Raw material processing stage: after composting and fermentation of raw materials with rich organic matter, can effectively improve the quality of soil, and enhance the production of crops, but still not easy to save and transport, and can not be stored for a long time, we need to further processing.

The use of crusher, through the crusher internal high-speed rotating blades and chains, the fermentation of the material to complete the grinding, the formation of easy-to-handle powder, and then sent to the mixer after the full mixing and stirring, so that the material is more uniform, in this step can also add some necessary ingredients, such as additives, adhesives and so on.

3、Granulation: The processed powder will be sent into the churning teeth granulator through the belt conveyor, and the churning teeth rotating at high speed in the cylinder will mix, bond and cut the materials to form compact granules and push them backward to the discharge port to send them out.

4、Drying and cooling: By entering the dryer and cooler, the moisture of the granule is reduced and the hardness and stability of the granule is increased.

5、Screening: After drying, the granules enter the sieving machine to sieve out the granules that don’t meet the production standard and return them to be crushed and granulated again to improve the utilization rate, and at the same time, send out the granules that meet the production requirements.

6、Finished product processing: finished particles can be added according to customer demand for film wrapping machine or packaging machine, to further enhance the production effect, to ensure the quality of the finished product.

Advantages of organic fertilizer production line:

1、Organic fertilizer production line is able to pollute the environment, eliminate insect fungus, weed seeds and harmful gases, retain nutrients in organic waste, improve soil fertility, produce high-quality fertilizer granules at the lowest cost, and improve the competitiveness of the product market.
2、Our organic fertilizer production line developed by us has a close structure and compact equipment connection, which can fully process materials in accordance with the steps to form high-quality organic fertilizer granules and realize the mass industrial production with high automaticity in streaming.
3、We are experienced in solving various difficulties in fertilizer production line, and can design and provide customers with exclusive solutions, including dust treatment, harmful gas treatment, special raw material treatment and so on.